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When should you buy a custom coupling?
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When should you buy a custom coupling?

Views:0     Author:Site Editor     Publish Time: 2021-04-18      Origin:Site

Custom coupling is a coupling which can meet the special requirements that the standard type of shaft coupling cannot meet. Although almost shaft coupling can be applied to the different machines, there is some exceptions for some users. The clients can ask factory to do a custom coupling to meet their machines.

 

  • When should you buy a custom coupling?

  • How to choose a custom coupling?

  • Where can custom coupling be used?

 

When should you buy a custom coupling?

Although almost standard types of shaft couplings can meet the requirements, some users sometimes have the machines whose shaft couplings are not standard types. You can ask the factory to do a custom coupling by offering the basic parameters.

1.        The custom coupling model is composed of group code, variety code, and structure type code.

2.        The group code, type code, and structure code of the custom coupling shall be coded by the first Chinese Pinyin letter of the first character of its name. If there are repetitions, take the second letter, or the first or second Chinese Pinyin letter of the second and third characters in the name, or the first and second Chinese Pinyin letters with characteristic characters in the name. The principle is that the same group, variety and structure type shall not overlap each other.

3.        The main parameter of the custom coupling is the nominal torque 7; the unit is N. m, and its parameter value should meet the requirements of GB/T 3507-2008.

4.        The nominal torque sequence number or size parameter of the custom industrial coupling is the specification code of the coupling.

5.        When the custom coupling type and size of the main and driven ends of the coupling are exactly the same, only one end can be marked

 

How to choose a custom coupling?

According to the size of the transferred load, the speed of the shaft, and the installation accuracy of the two parts to be connected, choose a suitable custom coupling, together with referring to the characteristics of various couplings. The following points can be considered when selecting:

The size and nature of the torque to be transmitted and the requirements for the cushioning function. For example, for high-power and heavy-duty transmissions, gear couplings can be selected. For transmissions that require severe impact loads or to eliminate shaft torsional vibration, tire couplings and other couplings with high elasticity can be selected.

The working speed of the custom coupling and the centrifugal force. For high-speed transmission shafts, custom couplings with high balance accuracy, such as diaphragm couplings should be selected, rather than slider couplings which has eccentricity.

The magnitude and direction of the relative displacement of the two axes. When it is difficult to maintain strict and precise alignment of the two shafts after installation and adjustment, or when the two shafts will have a large additional relative displacement during the working process, a flexible coupling should be used.

The reliability and working environment of the custom coupling. Custom coupling with spider  usually made of metal elements that do not require lubrication are more reliable. The performance of custom coupling is easily affected by the perfect degree of lubrication and may pollute the environment. Custom coupling containing non-metallic components such as rubber are sensitive to temperature, corrosive media and strong light, and are prone to aging. The surrounding working environment of custom coupling is more complicated. Temperature, humidity, water, steam, dust, sand, oil, acid, alkali, corrosive media, salt water, and radiation are all should be taken into consideration when choosing a custom coupling.

The manufacturing, installation, maintenance and cost of the custom coupling. Under the premise of meeting the convenience performance, custom coupling that are easy to install and unload, simple to maintain, and low-cost should be selected. For example, the rigid coupling has simple structure and convenient assembly and disassembly, and can be used for low-speed, high-rigidity drive shafts.

 

Where can custom coupling be used?

If there is no suitable shaft coupling that you can find in the standard list, you can ask the plant to do a custom coupling. Here are some shaft couplings that can be used for:

  • Sleeve and muff coupling and clamp or split-muff or compression coupling can both be used as line shaft in power transmission.

  • Flange coupling can be used for Alignment Accuracy, for example, marines.

  • Bushed pin flexible coupling can be used to connect which have small parallel misalignments, angular misalignment or axial misalignments, for example, automobiles.

  • Universal joint can be used to transmit rotary motion or power, for example, aircraft, driveshafts and so on.

  • Oldham coupling is useful in applications where parallel misalignment is present, for example, printing applications.

Unlike other shaft couplings, the slider coupling does not have an elastic element that can work like a spring, so the bearing load will not increase due to the increase in the relative displacement between the shafts. In any case, this series of shaft couplings is more worthwhile, and the ability to choose sliders of different materials is the biggest advantage of this shaft coupling. Generally speaking, one type materials are suitable for zero clearance, high torque rigidity and large torque, and the other type materials are suitable for low-precision positioning, without zero clearance, but have the functions of absorbing vibration and reducing noise. When the engineering plastic slider is damaged, the transmission effect will be completely terminated, so as to protect the valuable mechanical parts. This design is suitable for large parallel relative displacements. The separate three-part design of the slider coupling limits its ability to compensate for axial deviations, for example, it cannot be used in push-pull applications. At the same time, because the center slider is floating, the two-axis movement must ensure that the slider does not fall off.

 

Learn more something about custom couplings can know the importance of lubricating custom couplings and how to lubricate custom couplings. If you want to buy good custom couplings with reasonable price, FOSHAN HOUZHE TRANSMISSION EQUIPMENT CO., LTD. is your best choice. Whether from quality or price, or delivery time, we can help customers to open up a further and larger market. We have all types of different shaft couplings and if you want to have other type shaft coupling, you can contact us.


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