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What is the function of flexible coupling?
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What is the function of flexible coupling?

Views:0     Author:Site Editor     Publish Time: 2021-04-27      Origin:Site

Flexible coupling is a coupling that allows the rotor to have a separate axial displacement and is connected to the two rotors with certain deviations. Flexible coupling is a mechanical part that is used to connect two axes in different mechanisms to rotate together to transfer torque. In the high speed and heavy load power transmission, flexible couplings also have the function of cushioning, damping and improving the dynamic performance of the shafting.

 

  • What is the function of flexible coupling?

  • What are the components of flexible coupling?

  • What is the technological superiority of flexible coupling?

 

What is the function of flexible coupling?

Transmit power: Flexible couplings are used primarily transfer mechanical power from one machine to another so that useful work can be done. To the flexible coupling, the power is in the form of mechanical torque at operating speed, or work per unit of time, so the flexible coupling is being “twisted” as it is spin at some high rpm. Torque is transferred into and out of the coupling at the equipment connection, usually by shaft fits or flange fits.

Misalignment: There are three types of misalignment and which the flexible coupling must accommodate: angular, offset and axial. This is commonly caused by thermal growth of the machine casing and rotors as they change between ambient and operating temperatures. Angular misalignment is produced when the center lines of the two equipment shafts of the flexible coupling connects are not parallel and they intersect at an angle. Offset misalignment commonly called parallel offset, is when the two shaft centerlines are parallel and they do not intersect, they are offset by some distance. Axial misalignment is caused by changes in the axial position of the shafts which moves the close to each other or further apart. 

Because of the elastic element of the flexible coupling, the elastic element can cause great ductility deformation and damping. Therefore, the flexible coupling can not only compensate for the relative deviation of the two shafts, but also cause buffering and vibration absorption. However, a flexible coupling with a certain value of bending rigidity does not have the actual effect of shock absorption under the effect of random variable torque.

Sometimes the back will cause obvious vibration. Therefore, only when the bending stiffness of the flexible coupling is in harmony with the other main parameters and loads of all rotating shafts, the actual effect of damping can be achieved. The key to the support method of vulcanized rubber in the transmission torque and fitness exercise is the shear stress and the reduction of the ground stress components.

 

What are the components of flexible coupling?

Flexible couplings are generally made of round rods of metal materials. Common materials include aluminum alloy profiles, stainless steel plates, and rubber products. The flexible coupling uses parallel plane or spiral grooving system software to incorporate various errors and precise transmission torque. Flexible couplings generally have excellent performance and price advantages. In many specific applications of stepping motors and servo control systems, flexible couplings are the preferred commodity. The one-piece design flexible coupling achieves the advantages of zero gap transmission torque and no maintenance. The key to the flexible coupling is the following two basic series products: spiral groove type and parallel surface groove type.

The spiral groove type flexible coupling has a continuous multi-turn long cut groove. This type of flexible coupling has very good elasticity and small bearing load, which can withstand various deviations and is suitable for correcting deflection and axial deviation. But its ability to handle eccentricity is relatively poor.

Parallel-groove flexible couplings usually have 3-5 slots to cope with the problem of low-torque rigidity. The parallel groove type takes into account the short cut without reducing the ability to withstand deviations. The short cut can increase the torque rigidity of the coupling and overlap, so that it can withstand considerable torque.

 

What is the technological superiority of flexible coupling?

1. Dry test coupling without lubrication

The flexible coupling uses the metal diaphragm to transmit the torque and digest and absorb the deformation caused by the error. There is no relative speed among the parts, no friction damage, so it does not need to be lubricated, which is in line with the development direction of the machine equipment diaphragm vacuum pump. The lubrication problem of high-speed gear couplings is particularly prominent. In addition, the damage caused by the relative slip of the tooth surface will cause a series of problems such as grease and imbalance. Therefore, although gear couplings used to be the best choice for high-speed power applications, with the emergence and development of diaphragm couplings, gear couplings are gradually eliminated.

2. All metal components, large torque transmission capacity, long service life

Diaphragm couplings use metal diaphragms as elastic elements, which have high compressive strength and large load transfer capacity. Non-metallic materials cannot be found in all commodities, there is no embrittlement problem but has long lifespan and the application of the natural environment.

3. Great working ability in compensation errors, convenient installation and correction.

The flexible coupling is made of high-toughness austenitic stainless steel pulse dampener, which can bear a large deformation while transmitting torsion, and then compensate for the error of the two shafts. The non-metallic elastic coupling is restricted by the low compressive strength and easy embrittlement of the non-metallic elastic element, which not only has a short life, but also has a small compensation work capacity.

4. The radial and angular bending rigidity is low, and the damage to machinery and equipment is small

The flexible coupling chooses too thin metal diaphragm as the elastic element, the angular and radial bending stiffness is low so that the extra radial force and extra bending distance are not large. The flexible coupling will cause a lot of extra radial force and extra bending distance on the shaft and rolling bearing due to friction and two shaft errors after being stressed.

 

Learn more something about flexible couplings can know the functions of flexible couplings and the advantages of flexible couplings. If you want to buy good shaft couplings with reasonable price, FOSHAN HOUZHE TRANSMISSION EQUIPMENT CO., LTD. is your best choice. Whether from quality or price, or delivery time, we can help customers to open up a further and larger market. We have all types of different flexible couplings and if you have any questions, you can contact us or search us online.

 


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